The Three Things All Warehouse Personnel Must Do to Ensure Forklift Battery Efficiency

Battery handling safety

Forklift batteries are the beating hearts that power operations at warehouses across the world. Yet an astonishing number of these batteries don’t live as long as their optimal lifespan, which around 6,000 hours, due to warehouse personnel neglecting the proper procedures for forklift battery changing, charging and washing.

Because of this, it might be time to educate your personnel on the right protocol for the battery room. It will save you money, increase productivity and protect the huge investment that is your forklift battery collection.

Want more efficient, longer-lasting and better-functioning forklift batteries? Take a look at these three tips we’ve compiled for boosting forklift battery efficiency, and by association, warehouse efficiency:

Know when to charge your batteries — and for how long

Forklift battery changing and charging is often a difficult science. Many personnel are tempted to fast charge these batteries during the lunch break hours, thinking it will allow the battery to work longer — but these fast charges wear down the battery’s lifespan over time. It’s recommended that personnel charge forklift batteries on full eight-hour cycles. In addition, never operate a forklift battery whose charge has gone below 20%!

Never forget forklift battery watering

During the everyday forklift battery handling process, it can be easy for personnel to forget one of the most crucial steps in charging a forklift battery — the watering process. Forklift batteries must be watered whenever its water levels get too low. This is because the components of water — hydrogen and oxygen — split apart when the battery heats up, and will eventually evaporate away. Neglecting to water forklift batteries can cause the battery to overheat and will result in permanent damage. Just be sure to always use distilled water!

Clean your forklift batteries

During everyday use, forklift batteries undergo a process called sulphination which causes a white, chalky substance to build up on the battery’s exterior. This buildup can compromise the battery’s ability to be charged and to maintain that charge, which is why regular washing of all forklift batteries is imperative. Doing so will reduce the amount of harmful chemicals on the outside of forklift batteries and improve forklift battery efficiency.

Have any other questions for us about proper forklift battery management and forklift battery changing? Ask us anything about these batteries in the comments below. This is a great source for more. More like this.

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